Full Automation IDC Machines
Smartmates
Smartmate our flexible and configurable machine for high volume and fully automatic production. Mainly has 3 version.
- Possible to process wires according to connector specifications,
- Rast 2,5/ Rast 5/ R5/ Rast Power configurable on the same machine, Possible to process hybrid harness like as Rast 5 – Rast 2,5/ Rast 5 – RastPower
- Very fast changeover from Rast 2,5 to Rast 5
- Cycle Time from 1,80 sec. to 0,60 sec. per 1 m. of wire for idc to idc
- Up to 39,6 million wire = 79,2 million circuit per year production capacity (Based on 1 year = 6.600 h calculation and IDC – IDC production)
- Min processing Wire Lenght: 250 mm
- User friendly Windows based software,
- Wire position test as standart,
Options :
- ØServo Press for Crimping and IDC termination
- ØIDC Coding and coding control
- ØHi – Voltage test
- ØTermination height test
- ØBending for Rast 5
Smartmate Photos
Wire Feeding
Crimp Press
Insertion Station
IDC Termination Press
Wire Position Control
Electrical Test
Termination Height Control
Selective Destroy
Deposit Unit
Connector Loading Unit
Connector Feeding
Cariers and Nest Changes
Nests set for RPower
Ecomates
EcoMate is an economical and flexible solution for high volume and fully automatic production to process only IDC to IDC harness.
- Possible to process wires according to connector specifications,
- Rast 2,5/ Rast 5/ R5/ Rast Power versions
- Cycle Time 1,80 sec per 1 m. of wire.
- Cross, Z production possible,
- 13,2 million wire = 26,4 million circuit per year production capacity (Based on 1 year = 6.600 h calculation, IDC – IDC production)
- Min processing Wire Lenght: 250 mm
- User friendly Windows based software,
- Settings and harness database for faster setup,
- 6 different wire processable, adding +4 different wire as optional (to feed 10 different wire)
- Wire position test and electrical test as standart,
Options :
Servo Press for Crimping and IDC termination
IDC Coding and coding control
Hi – Voltage Test
Termination height test
Bending for Rast 5
Cripmates
CrimpMate is an economical and flexible solution for high volume and fully automatic production to process only IDC to Crimp harness.
- Possible to process wires according to connector specifications,
- Rast 2,5/ Rast 5/ R5/ Rast Power versions
- Cycle Time 2,00 sec per 1 m. wire.
- 12 million wire = 12 million circuit per year production capacity (Based on 1 year = 6.600 h calculation, IDC – Crimp production)
- Min. processing Wire Lenght: 250 mm
- User friendly Windows based software,
- Settings and harness database for faster setup,
- 6 different wire processable, adding +4 different wire as optional (to feed 10 different wire)
- 1 crimp press with CFA, adding +1 crimp press as optional
- Wire position test as standart,
- Semi auto interchangeabiliy as option (Ex: with this option possible to change machine production type Rast 2,5 to Rast 5)
- Servo press for crimping and IDC termination as option,
- IDC Coding and coding control as option,